Archive for the ‘CNC’ Category
Motion Control – The Heart of CNC
What is Motion Control?
Motion control can be applied in many categories such as robotics, CNC operated machine tools and Kinematics, wherein motion control in kinematics are usually simpler. It can be mainly used nowadays with packaging, textile, assembly industries, printing, and semiconductor production. The hardware of a motion controlled machine usually consists of drive systems, motors, a computer, a PLC or Programmable Logic Controller to run the programs, and an amplifier.
The basic design of a motion control system would include a motion controller to produce a set of points including closing a position, a drive or amplifier to convert the control signal of the motion controller into a high power electrical current, an actuator, one or more feedback sensors, and mechanical components to convert the motion of the actuators to the desired motion.
CNC machines use programmable commands to make inputting motion to the machine easier rather than using cranks or other conventional machine tools. Almost all CNC machine tools can have programmable motion type (whether it would be rapid, linear or circular), the amount of motion, the feedback rate, and the axes to move.
Motion control is the simplest function of any Computer Numerical Control (CNC) machine. It is precise, consistent, and automatic system of control. CNC equipments need two or more modes of direction to which they are called axes. There are two common axis types and they are called linear and rotary. The linear axis type of motion control is driven along a straight path while the rotary axis type is driven along a circular path.
The operator of the motion controlled machine counting the number of revolutions made on the handwheel, added the generations of the dial would accomplish accurate positioning. The drive motor of the machine would be rotated to a resulting amount, which would then drive the ball screw, which would cause the linear motion of the axis. The feedback device at the end of the ball screw would confirm its revolutions.
Those of you not familiar with the latest on CNC now have at least a basic understanding. But there’s more to come.
The same linear motion can be found on a table vise. When you rotate the vise crank, it would also rotate a lead screw, which would then be able to drive the movable jaw in the table vise. In comparison to a motor controlled CNC machine, the linear axis in it is extremely precise compared to that of a table vise. This is because the number of revolutions of the axis drive motor in the CNC machine accurately controls the amount of linear motion along the axis.
A CNC command programmed and executed within a control of a machine would tell the drive motor of the machine as to how many number of precise times it would rotate. This in turn would rotate the ball screw then the ball screw would drive the linear axis. After the process has started, a feedback device located at the end of the ball screw would confirm the programmed number of rotations that the machine would run has taken in effect.
How would axis motion be controlled?
Utilizing a form of coordinate system would make axis controlling a whole lot simpler and more logical to the CNC control. Two coordinate systems that are being used in CNC machines that have been popular are rectangular and polar coordinate system, to which the more popular of the two is the rectangular coordinate system.
Graphing is a common application for the rectangular coordinate system and is needed to cause movement in a CNC machine.
Now you can understand why there’s a growing interest in CNC. When people start looking for more information about CNC, you’ll be in a position to meet their needs.
About the Author
By Anders Eriksson, feel free to visit his top ranked GVO affiliate site: GVO
How CNC Helps Companies
The following article covers a topic that has recently moved to center stage–at least it seems that way. If you’ve been thinking you need to know more about it, here’s your opportunity.
The advent of Computers lessened the need for human intervention in almost all aspects of our daily lives. This is especially true in the industrial sector now that production is virtually automated.
Precision and accuracy
Computer numerical control has been able to help companies in terms of precision. With the need for more complex designs and more complex operations, human workers could not cope with the required precision that comes with advancement. CNC machines were able to alter that idea by allowing increased precision and lesser error ratios with regards to production.
Another important improvement that CNC has brought with it is the increased accuracy. The dimensions of components have to be very accurate. And since an increase in production speed also increases the error ratio, CNC has helped lower that ratio by the increased level of automation and the error detection capabilities that computers have.
Speed
In the industrial sector, speed is of the essence. With CNC technology, the normal production capacity has been increased exponentially. This means that effective and accurate production methods have been developed. Mass production requires more scrutiny for errors and mistakes. However, anomalies can also be corrected. The programming structures of CNC machines can be altered in a fast way. This means that mistakes do not have as serious an impact as they had before CNC was improved to this level.
You can see that there’s practical value in learning more about CNC. Can you think of ways to apply what’s been covered so far?
Machine versatility
CNC machines have become very versatile with regards to the tools that they use. They can easily be assigned to different tasks and thus can be very productive. Tools and networks can be switched without compromising the speed of the production. Aside from this, one machine can do more than one task at a time. This exceeds the normal human capacities as it allows more tasks to be accomplished at a faster rate than before.
Furthermore, when one machine tool breaks down, it can easily be pulled off the grid to prevent it from affecting the whole production cycle. It can then be replaced or repaired on the spot.
Lesser human intervention
Since component production is a very tedious and repetitive operation, human error skyrockets as time passes. This is due to fatigue and other factors. Furthermore, the ability of a person degrades due to psychological and emotional factors. This means that if a person works on the same job for a certain amount of time, the person may eventually get bored or tired or both. This increases the possibility for the human to commit an error and thus causes a drop in the efficiency rating of that person. A machine, however, does not get tired or bored. A machine does not have any concern at all.
Therefore, a machine increases efficiency ratings by speeding up production and eliminating or reducing factors that threaten efficiency. In this case, one must simply program the machine to start a cycle. Furthermore, humans have to be fed, paid, and rested. Machines only have to be rested when failures occur to often and they do not need to be paid or fed.
This brings us to the conclusion that companies will be able to save a lot in the long run. While investing in CNC machines is not cheap, maintenance will only cost a fraction of what will be paid to manual laborers.
About the Author
By Anders Eriksson, proud owner of this top ranked web hosting reseller site: GVO
3 Basic Motion Types in a CNC Machine
So what is CNC really all about? The following report includes some fascinating information about CNC–info you can use, not just the old stuff they used to tell you.
A Computer Numerical Controlled (CNC) machine may have more than one motion type that it uses, but there are three most common motion types that are easy to remember. These are the Rapid Motion, the Straight Line Motion, and the Circular Motion.
All of these motion types may seem different but they share two things in common, which would be that they are all modal and the endpoint of each motion is specified in motion command. By being modal it means that the motion type would be in effect until changed otherwise.
3 common motion types:
1.)Rapid Motion Type
Rapid motion type is also called Positioning. The way this motion type is used is through utilizing the fastest rate possible of the command motion of the machine. Example uses of rapid motion are moving to clear obstructions, placing cutting tools to and from the desired position, and any program that provides non-cutting in their schemes.
The command that is usually programmed to a CNC machine is G00 because in this command, the end point for the rapid motion would be specified.
The CNC machine, with most controls given, will be able to move as fast as possible in all commanded axes. In the case of rapid motion, one axis may be able to reach its end point before other axes. Straight line movement will not occur with type of rapid command function and the programmer of the machine must take into account that there are no obstructions to avoid. Straight line motion will happen even during rapid motion commands when done with other controls.
Knowledge can give you a real advantage. To make sure you’re fully informed about CNC, keep reading.
2.)Straight Line Motion
This type of motion would allow the programmer of the machine to command perfectly straight line movements within the machine. Unlike the rapid motion type, the straight line motion would allow the programmer to vary the rate of the motion or feed rate to be used during the movement. Examples of using straight line motion would be turning a straight diameter, taper, when milling straight surfaces, and when drilling for this is because these examples require straight cutting movement.
The common word to specify a straight line motion into a machine would be G01, for within this command the programmer will include the preferred end point within each of the axes.
3.)Circular Motion
This motion type would cause the machine to move in the direction of a circular path and is used to generate the radii in machining. When talking about points on circular motion feed rate, it is equal to that of straight line motion.
Other than that of straight line motion and rapid motion, there are two G codes that are commonly used when programming a circular motion into a machine. These are G02 and G03. G02 is used when the programmer desires a clockwise motion into the machine while G03 is used to make an anti-clockwise motion. To know which of the commands to use, the programmer must view the movement with the same perspective as to what the motion of the machine will be, may it be clockwise or anti-clockwise.
Another requirement that would be programmed into a machine that would be using circular motion is that the programmer must specify the radius of the arc that is to be generated. With brand new technological advances in CNC, an ?R? word is now used to specify the radius.
For older controls in CNC machinery, an ?I?, ?J?, and ?K? are used to specify location of the center point of the arc.
About the Author
By Anders Eriksson, proud owner of this top ranked web hosting reseller site: GVO
Cycle Time Reduction Principles for CNC Machining Equipment
When you think about CNC, what do you think of first? Which aspects of CNC are important, which are essential, and which ones can you take or leave? You be the judge.
What is the definition of cycle time?
Cycle time is defined to be the time that happens from the time a task or series of tasks is initiated to the time a task is completed. Example, the cycle time is the time a shipping order is printed to the time it is loaded on the truck and the system is updated. An alternate definition would be is the time it takes to load, run, and unload on workpiece.
Cycle time of a machine can be simply measured by timing how long it takes from pressing the button to start the cycle for the first workpiece to the pressing the next button for the next workpiece.
Production quantities in an industry dictate that the more workpieces you run, the more important it is to achieve the goal of lowering the cycle time.
Everything and anything that happens in a Computer Numerical Control (CNC) machining equipment can be divided into four categories:
1.) On-line, productive tasks:
These are the actual machining operations that occur during a CNC cycle. These are the milling, drilling, tapping, reaming, and any other machining operation that in some way furthers the completion of the workpiece. To minimize the cycle time in these areas, there are two ways in which this can be achieved. One would be through careful process planning.
The process engineer must select an appropriate machine tool, cutting tools, fixturing, and machining order in a way that it matches the number of workpieces to be machined that will be based on the production quantity. The cycle time will be a reflection of the processes being used to machine workpieces.
If you base what you do on inaccurate information, you might be unpleasantly surprised by the consequences. Make sure you get the whole CNC story from informed sources.
If in the many times that your company’s processes have already been developed and implemented before you begin your cycle time reduction program, then your second alternative is to optimize cutting operations for this would involve properly selecting cutting tool materials, feeds, and speeds to machine workpieces as efficiently as possible with the current process.
2.) On-line, non-productive tasks:
These are tasks that occur during the machining cycle that do not actually further the completion of the workpiece. The first thing Computer Numerical Control people often target for improvement is wasted program execution time. These are the things like rapid movements, tool changes, M-code execution and spindle acceleration/deceleration. Reducing program execution time in this area is usually easy.
It often takes nothing more than carefully monitoring the production run for a few workpieces to find those times when the program can be modified to eliminate noticeable pauses during the cycle. Although keep in mind that the worker for these machines must not overlook other processes for they may be so concerned with minimizing program execution that they overlook other operations, resulting in severe wastes of cycle time.
3.) Off-line, non-productive tasks:
These are the tasks performed in the machining cycle that do nothing to further the completion of the workpiece. Since these types of tasks are done while the machine is producing workpieces, they do not actually add to the cycle time. It is possible to free the operator of the machines of performing off-line productive tasks if they have little, or nothing to do during lengthy machine cycles.
4.) Off-line, productive tasks:
These are the tasks done away by the CNC machine, while the machine is producing workpieces, which would further the completion of the workpiece. This is extremely helpful during lengthy CNC cycles, tasks in this category can reduce the time it takes to complete the production run dramatically, which would effectively reduce cycle time.
About the Author
By Anders Eriksson, feel free to visit his top ranked GVO affiliate site: GVO
Programming CNC Machines With G-Codes
In today’s world, it seems that almost any topic is open for debate. While I was gathering facts for this article, I was quite surprised to find some of the issues I thought were settled are actually still being openly discussed.
Ever since the industrial revolution started, the demand to create precise instruments and products is an important factor in large scale manufacturing. Belts, screws, Drills and all movable parts needed to create other products in the assembly line must all be exact and compatible, thus extra care must be taken in order to ensure that all moving parts match perfectly. Computer Numerical Controlled programming has become an extremely important part of this process.
Computer Numerical Controlled Machines are useless without any programming. CNC’s rely on pure hard codes in order to execute commands that the Machine Operator wants to do, therefore not only is it needed to learn the mechanics of the whole Computer Numerical Controlled Machine but it is also at the utmost importance that the Machine operator knows how to communicate with the machine, and that is by using G-codes.
Preparatory code/ functions or much commonly called as G-codes are functions in the Computer Numerical Control programming language. The G-codes job is to manage the position of the tool as well as control the step by step commands during the actual work. Basically the G-codes are the most important part of the Computer Numerical Control Programming algorithm.
There are other codes involved in the programming of CNC’s such as M-codes that manages the machine, T-codes for managing the tools, and F-codes for the tool feed and tool speed controls. All of these codes are created in a Computer Aided Manufacturing (CAM) software.
G codes as well as the others use the RS-274D as the recommended standard for the Computer Numerical Controlled Machines. This standard was developed by the Electronic Industry association during the 1960′s. These standards provide a basis for the creation of Computer Numerical Controlled Programs.
First designs of these standards came from punched paper tapes as the medium standard for data interchange, but now ASCII character bit patterns are the standard for the representation.
Knowledge can give you a real advantage. To make sure you’re fully informed about CNC, keep reading.
G-Codes
Lets discuss the g-codes further, as what I have said earlier G- codes constitute only a part of the Computer Numerical Control Program, in the whole programming algorithm, they are denoted by the letter G, Basically it is a code telling the machine what kinds of actions to perform in a step by step basis, examples of these actions would be rapid move, controlled feed moves that would bore holes, a work piece cut routed to a specific dimension, change a pallet, and set a tool information such as offset.
After creating each part of the codes, the algorithm is compiled in the Computer Aided Manufacturing (CAM) software. The CAM software basically use translators called post processors to output the code optimized for a certain machine type. Often times, post-processors are often used to allow users to enable further customization.
G-codes can also be used to create outputs for Computer Aided Design systems used to design printed circuit boards (PCB). Any software must be customized for each type of machine tool that it will be used to program. Some G-codes are written by hand for volume production jobs.
Some Computer Numerical Controlled machines use conversational programming. Conversational programming is an easier way to program CNC machines because it is more ?user friendly? because it uses a wizard like program that hides the G-codes into plain view. Some Popular examples of this kind of CNC machines are the Southwestern Industries’ Proto TRAK, Mazak’s Mazatrol, and Mori Seiki’s CAPS conversational software.
Conclusion
With these kinds of further sophistication in programming Computer Numerical Controlled Machines, it is expected in the future that programming would be much easier for its machine operators.
Is there really any information about CNC that is nonessential? We all see things from different angles, so something relatively insignificant to one may be crucial to another.
About the Author
By Anders Eriksson, feel free to visit his top ranked GVO affiliate site: GVO
Weighing Technology’s Offers: The Pros and Cons of a CNC Job
Imagine the next time you join a discussion about CNC. When you start sharing the fascinating CNC facts below, your friends will be absolutely amazed.
Are you good with computers and looking for a job? Well then, consider being a CNC machine operator. It’s usually easy, full-time and the name isn’t intimidating, right?
If you think that being a Computer Numerical Control (CNC) machine operator may be a bit out of your reach, think again. You don’t have to be a math wizard or a programming genius to get that position. But don’t jump in just yet! There are a few things that you have to know (and consider! ) before applying for the job.
The first thing that you have to understand is the abbreviation CNC. According to an online encyclopedia, CNC stands for Computer Numerical Control, and refers specifically to a computer ?controller? that reads G-code instructions and drives a machine tool, a powered mechanical device typically used to fabricate components by the selective removal of material. CNC does numerically directed interpolation of a cutting tool in the work envelope of a machine. The operating parameters of the CNC can be altered via a software load program.
THE PROS
The good thing about being in this job is that the workload is actually light. Operators even complain of boredom because the cycles of CNC machines are all automated. All they have to do is initiate the sequence, sit back, watch for malfunctions, adjust the performance of each machine, and turn them off. If your boss is kind enough to let you use an MP3 player while working, then you sure are lucky.
Another good thing about this job is that job openings for this position will always rise. Technology is moving forward. CNC machining will certainly lead the demand because in CNC, a group of machines can be controlled at the same time. That is exactly what big-time companies want, right? To reduced manual overseeing and just leave it to the machines.
Those of you not familiar with the latest on CNC now have at least a basic understanding. But there’s more to come.
Advantage in this job arena is easy too. Statistics show that you will need only a high school diploma and (more importantly) an experience in CNC operations to gain an edge.
THE CONS
The thing is, when you’re in this line of work, it is repetitive. One gets bored after doing the same mechanical thing over and over again. As time withers, you will reach a point where you will breathlessly wait for the next paycheck and not actually care about the job. It’s emotionally exhausting. Furthermore, programming and operating these machines can be tedious. So, add that up to boredom and you get disproductivity.
Another thing that you should think about is the work environment. You’re going to be working in a factory. And factories are located away from town. If you’re not comfortable with being away from the hustle and bustle of the city, this might not be for you.
It can get pretty dangerous. Reports show that although most CNC operators work in a well-lit and smoothly ventilated environment, the high-power machinery poses dangers for them in the form of flying particles of metal and plastic. Also, though most modern machines produce less noise, ear plugs are still recommended by experts.
Lastly, this may not sound like a biggie, but most CNC operators are on their feet all day. They can only sit when the programs are being loaded into the computer. It’s pretty comforting that they receive salaries waaaay bigger than those salesladies.
I hope that reading the above information was both enjoyable and educational for you. Your learning process should be ongoing–the more you understand about any subject, the more you will be able to share with others.
About the Author
By Anders Eriksson, feel free to visit his top ranked GVO affiliate site: GVO
CNC Machine Setup and Operation
When you think about CNC, what do you think of first? Which aspects of CNC are important, which are essential, and which ones can you take or leave? You be the judge.
Computer Numerical Control Machines are sophisticated instruments that only trained CNC operators should operate them. There are certain rules and guidelines to consider if you are planning to use a CNC machine by yourself.
CNC checklist before startup
Before starting up the Computer Numerical Control Machine, there are safety rules that must be considered first. First important aspect before starting up the CNC machine is to ensure your own safety, therefore wearing protective gear, such as eye glasses and short sleeved shirts is an important dress code during CNC operation. You should also be careful whenever you are handling tools and sharp edged work pieces to avoid any accidents. You must also ensure that the cutting tools are fastened in the machine spindle to avoid any movement during the cutting operation.
Actual Startup, Operation and Machine Setup of the CNC
The Computer Numerical Machine startup procedure varies depending with the type of machine being used but usually there is a main power switch or a circuit breaker to turn it on. Some machines also require hydraulics or air pressure before it starts up.
If you find yourself confused by what you’ve read to this point, don’t despair. Everything should be crystal clear by the time you finish.
When the Computer Numerical Machine starts up, the machine usually starts at its Machine Home Position. The Machine Home Position allows the control and the machine to have a preset starting position for all its axes. After startup, the CNC machine must be sent to this position before the work begins. This position will later be changed to an appropriate location whenever you are machining a particular part of a product.
The Tool Length Offset Value or TLO is the distance from the tip of the tool from the spindle in the Home Position. The TLO must be set for each tool in the current job. The TLO can be set using a height gage, fixture location, as well as the reference tool. When these values are determined, they are stored in the Controller to be used during the program operation.
After setting the Tool Length Offset Value it is time to setup a part origin of a CNC machine. Setting up the part origin on a CNC machine is the same as setting up a conventional machine. It usually involves positioning the axes to a point where the plan designates as its origin. There are many ways to locate the position on the reference point, it is by using edge finders, wigglers or magnifying glasses.
After setting up the whole system for the Computer Numerical Control, it is time to Load the program to the machine. Program loading is different for each machine. Some machines have tape readers to input the program into the Computer Numerical Control Machine’s memory. Newer machines have internal or external floppy devices to input the program to the machine. After the program is loaded to the machine, the CNC machine is now ready to use.
There are certain instances when you have to change the tools in the Computer Numerical Control manually during machine operations. When a certain machining operation is complete, the program will move the aces to the tool change position and display the next tool needed. It is now the job of the Machine operator to remove and replace it with the next tool.
Extra Care must be taken whenever you are starting operations with the CNC machine, any mistake taken during the part of the operation may lead to serious injuries from the machine operator.
Those who only know one or two facts about CNC can be confused by misleading information. The best way to help those who are misled is to gently correct them with the truths you’re learning here.
About the Author
By Anders Eriksson, proud owner of this top ranked web hosting reseller site: GVO
Pad Printing with CNC
Pad printing is a process where a 2-D object is transferred into a 3-D object. It is done by using an indirect offset printing process that involves an image being transferred from the printing plate via silicone pad over a surface that is to be printed.
Pad printing is used on a lot of industries that includes medical, automotive, promotional, apparel, electronics, appliances, sport equipment and toys. Pads are three dimensional objects typically molded of silicone rubber. They function as a transfer vehicle that picks up ink from the printing plate, and then transferring to the thing to be printed upon.
Examples of pad printing are the printing of labels on the keys on a keyboard or the logo of a toy manufacturer on a Frisbee. The unique properties of a silicone pad allow it to pick the image up in a variety of surfaces such as a flat, cylindrical, spherical, compound angle, textures, concave surfaces or a convex surface.
In presses that uses pad printing with Computer Numeric Control (CNC), the substrate or a material that can be printed on, such as paper, film, plastic, fabric, cellophane, or steel, is stationary and the silicone pads are programmed to print one image at a time.
With a press that uses Computer Numeric Control, the substrate is stationary and the pads are all programmed to one image at a time to achieve a multicolor print.
Most of this information comes straight from the CNC pros. Careful reading to the end virtually guarantees that you’ll know what they know.
Though the robotic actions of these presses that uses Computer Numeric Control seems rather complicated, it allows simple setting procedures that enable several programs to be inputted into the machine. All actions are controlled by servo-motor drives giving a very smooth and highly controllable printing action, also giving stroke lengths to be infinitely variable to the dimensions of the machine. Manufacturers even claim that using presses with pad printing capability that uses Computer Numeric Control gives considerable energy savings to the industry.
The Computer Numeric system of control can be built on standard machines or modular assemblies that can be produced to suit any application. The degree of complexity is regulated only by the imagination of the designer of the product/s and the number of modules he wishes to use to complete his desired quota.
All of the elements of component manipulation can be achieved by combining with multiple closed cups, pad cleaning, varying pad-stroke lengths, alternative pad shapes and a lot more. This type of system is often used where items must be printed in line with other assembly processes, or for complex multiple prints on different surfaces.
The flexibility of a Computer Numeric Controlled press comes close to producing the ideal machine for a particular application. Although a CNC press is substantially more expensive than that of a conventional pneumatic press. If the workload can justify the use of a CNC press for the increase in investment, then the CNC press is well worth considering.
Although it is wise to not be carried away by the current technology at hand, it still must be a capable printer.
About the Author
By Anders Eriksson, proud owner of this top ranked web hosting reseller site: GVO
Meet Your “Other” Employees: The Basic Parts of a CNC Machine
If you carve your name on a wood using a very sophisticated font, you’re lucky if you’ll finish your first name in 24 hours perfectly. Years ago, wood crafting and metal crafting are very expensive massive- labor industries because every aspect of the manufacturing is done by hand. There was minimal machine intervention but the designs were still as intricate.
Today, with the help of technology, wood carving, metal molding, cutting and even finishing can be done simultaneously with minimal hands involved. In fact, a company is deemed unproductive if it mass produces products every day BY HAND.
CNC (Computer Numerical Control) machines are in demand in industries where hands are better off pushing buttons than doing actual labor. Businessmen are raving about this wonder-machine because it is accurate, speedy and flexible.
The CNC machine is actually a factory of its own. There are different parts that have specific functions. Let’s get to know the ?factory workers?.
THE VICE
The Vice is what holds the material which is to be cut or molded. It is important that the vice must be tight; so the material will be held securely. When the CNC machine starts to operate, the material will dash out of the vice if it is not secured. The vice usually works like a clamp that needs to hold the material not just securely but also in the right position.
THE GUARD
The Guard?just like any other guard?works like a ?protection? to the person operating the CNC machine. Once the CNC starts working, scraps of the material can ?shoot off? at high speed. This is very risky for the operator if a piece hits him/her. The guard completely covers all the hazardous sides of the CNC machine.
THE CHUCK
It seems like new information is discovered about something every day. And the topic of CNC is no exception. Keep reading to get more fresh news about CNC.
The chuck holds the cutting tool. Sophisticated designs require maximum chuck precision so the actual design can be realized.
THE MOTOR
The motor rotates the chuck at very high speed. It is hidden and protected inside the machine. You have to take care of this part very carefully. Nowadays, cooling and lubrication is automated in most CNC machines. Usually, if this part doesn’t function well, it is the most difficult to treat. It is advised to have a CNC technician handy all the time.
THE LATHE BED
Like the sea bed, this is the sturdy base of the CNC machine. It is connected to the headstock and aids the carriage and tailstock to be parallel with the spindle’s axis. It is securely bolted so it remains unshaken by the vibration of the machine when it starts operating.
THE CUTTING TOOL/ CUTTER
This is the where the first-level shaping occurs. The cutter is usually made from high quality steel so as to cut the specific material fed to the CNC machine.
As a businessman, it is important that you get to know your employees, bond with them and earn their respect without scaring them. When you have CNC machines working for you, it is equally important that you understand them well. Do not be fooled by the CNC machine salesmen who court your interest because they are usually just after your purchase.
You have to master what comprises these machines, what makes them dysfunctional and most of all, what makes them stay in your company. Just don’t start talking to them. That would be really, really, dysfunctional.
That’s how things stand right now. Keep in mind that any subject can change over time, so be sure you keep up with the latest news.
About the Author
By Anders Eriksson, feel free to visit his top ranked GVO affiliate site: GVO
What It Takes to be a CNC Operator
Have you ever wondered if what you know about CNC is accurate? Consider the following paragraphs and compare what you know to the latest info on CNC.
Being a CNC operator may seem a little too easy but take a look at the requirements from companies and you’ll think twice about the difficulty level of being a CNC operator.
Being a CNC operator takes a lot more than just being able to handle long hours of staring at the monitor or creating an input stack for the programs. What it means is that you have to have outstanding programming capabilities and at least basic machining knowledge.
Job Requirements
A CNC operator has to be knowledgeable about blueprint reading. This is because, basic design concepts and construction is hinged heavily on blueprints. Furthermore, the components that are being manufactured by companies that have CNC machines are based on blueprints of a whole structure. Therefore, if you do not know how to read blueprints, you won’t know what to program the machine to do.
Another thing that a CNC operator has to have is familiarization with machine operations. If the operator does not know which machine tools are for which job, or how fast the machine can work, or what the rate of feed is for the machine, or even the depth of the cut needed for the operation, then you wouldn’t be productive and the operation would be a failure.
The most obvious thing that an operator would have to know would be the general operating characteristics of the machine. He/she would have to know what the machine runs on?tape, network data input, or floppy. Furthermore, proper data input procedures have to be observed to lower the error ratio. A faulty data input procedure could cause the entire cycle to collapse therefore lowering the level of efficiency.
Most of this information comes straight from the CNC pros. Careful reading to the end virtually guarantees that you’ll know what they know.
Working with CNC machines means that you will also be dealing with a lot of computer work. This means that you have to be familiar with basic computer operations. In addition to that, you will have to know how to interpret data in the program output stack.
The company’s requirements and the benefits.
some companies require a lot more than what is written above. Oftentimes, they require applicants to be familiar with the system that they use. Other times, they want the applicants to have no less than five years of experience working in a factory or at least working with a CNC machine. Also, some companies require applicants to undertake a specific training program to ensure the employers that the material they are getting is worth the money they will be shelling out.
However, the benefits that can be reaped is quite solid. Salaries and insurances are often negotiable. Working hours are also a snap! All you would have to do is initiate the cycle and then sit back and occasionally check for glitches. Furthermore, these companies often takes care of their operators as there is always a shortage of skilled enough people to take hold of the position.
So, what does it take to be a CNC operator? To synthesize the requirements, you have to be amazingly determined to pass the requirements of the company you are applying for. And then, you have to be able to quickly restructure the program in case of any glitch that the computer might encounter during the process.
The benefits are solid, but passing the requirements is like surviving the gauntlet. Think about this career.
Those who only know one or two facts about CNC can be confused by misleading information. The best way to help those who are misled is to gently correct them with the truths you’re learning here.
About the Author
By Anders Eriksson, feel free to visit his top ranked GVO affiliate site: GVO